2108 carburettor disassembly

It is necessary to disassemble the carburetor only when it is necessary to wash and blow out the carburetor, as well as in case of fault detection.

2108 Carburetor Disassembly and Assembly

Unscrew the solenoid valve.

Remove the fuel jet from the valve body.

2108 Carburetor Disassembly and Assembly

Remove the five screws securing the carburetor cover, and remove it.

2108 Carburetor Disassembly and Assembly

Using a thin screwdriver or wire, push out the axis of the floats.

2108 Carburetor Disassembly and Assembly

Remove the axle and remove the floats.

2108 Carburetor Disassembly and Assembly

Carefully remove the carb cap gasket.

2108 Carburetor Disassembly and Assembly

Unscrew the needle valve.

2108 Carburetor Disassembly and Assembly

Remove the four screws securing the starter cover.

2108 Carburetor Disassembly and Assembly

Remove the diaphragm cap.

2108 Carburetor Disassembly and Assembly

Carefully detach the diaphragm from the cover and remove the diaphragm spring.

2108 Carburetor Disassembly and Assembly

Remove the fuel filter cap.

2108 Carburetor Disassembly and Assembly

Remove the cork with the filter inserted in it.

2108 Carburetor Disassembly and Assembly

If you need to remove the choke lever, carefully unscrew the axle, while removing the locking ball with a spring from under the lever, and remove the lever.

2108 Carburetor Disassembly and Assembly

Carefully pry off the accelerator pump injectors with a screwdriver and remove them.

2108 Carburetor Disassembly and Assembly

Remove the four screws securing the accelerator pump cover and remove it

2108 Carburetor Disassembly and Assembly

Remove the accelerator pump diaphragm and spring

2108 Carburetor Disassembly and Assembly

Remove the three screws that secure the power saver cover.

2108 Carburettor Disassembly and Assembly

Remove the economizer cover, spring and diaphragm.

2108 Carburetor Disassembly and Assembly

Remove the plastic disposable plug (if installed) and unscrew the mixture quality (composition) adjustment screw.

You can remove the plug with a corkscrew.

2108 Carburetor Disassembly and Assembly

Unscrew the two emulsion tubes structurally integrated with the main air jets

2108 Carburetor Disassembly and Assembly

Remove the emulsion tubes.

2108 Carburetor Disassembly and Assembly

Unscrew the main fuel jets installed in the wells of the emulsion tubes.

2108 Carburetor Disassembly and Assembly

Turn the carburetor body over and shake out the main fuel jets.

2108 Carburetor Disassembly and Assembly

Remove the screw securing the wire, gently pressing the tabs of its tip, remove the wire from the shank of the sensor-screw for adjusting the amount of mixture and unscrew the adjusting screw for the amount of mixture

Assembling the carburetor

The marking of jets is determined by the flow rate, which is measured using micrometers.

The micrometers are adjusted according to the reference jets.

The conditional consumption of the fuel jet is determined by the reference jet using a special method.

It is not subject to control during operation.

2108 Carburetor Disassembly and Assembly

The float should rotate freely, without jamming, on the axis and not touch the walls of the float chamber.

If not, adjust float

2108 Carburetor Disassembly and Assembly

The valve needle must move freely in the socket.

Valve seat tightening torque 15 Nm (1.5 kgfm).

2108 Carburetor Disassembly and Assembly

Solenoid valve tightening torque 4 Nm (0.4 kgfm)

2108 Carburetor Disassembly and Assembly

Install the jets in accordance with the markings on them (see "Carburetor calibration data").

2108 Carburetor Disassembly and Assembly

If the air damper actuator lever was removed, apply UG-9 type sealant to its end face and upper threads before screwing the lever shaft in.

2108 Carburetor Disassembly and Assembly

When assembling the accelerator pump, screw on the cover fastening screws, press the pump drive lever all the way down and in this position finally tighten the cover fastening screws.

Adjust the trigger and check the operation of the second chamber lock mechanism.