Three instrument clusters can be installed on Gazelle cars: an old model of production until 2003, a new model of production from 2003 for cars with engines ZMZ-4063, ZMZ-40522, UMZ-4215 and a new model of production from 2003 for cars with engines ZMZ-40524 and UMZ-4218
The instrument cluster combines all of the vehicle's instrumentation.
It includes a speedometer, total and daily mileage counters (in combinations of the old model of production until 2003 and the new model of production from 2003 for cars with engines ZMZ-4963 ZMZ-40522 and UM Z-4215 mechanical counters.
And in the combination of a new model of production since 2003 for cars with engines ZMZ-40524 and UMZ-4218, the counters are located on the first liquid crystal display), an electronic tachometer (from 0 to 6000 min-1), a clock and a voltmeter on the second liquid crystal display (in combination with a new model of production since 2003 for cars with engines ZMZ-40524 and UMZ-4218), coolant temperature gauge, fuel level gauge, control and signal lamps, backlight lamps.
Temperature and fuel gauges of electromagnetic type.
In the instrument cluster of a new model of release since 2003 for cars with engines ZMZ-40524 and UMZ-4218, an audible alarm function is provided in the event of an emergency.
In addition, it uses the modes of "night" and "day" backlighting of liquid crystal displays for easy viewing of readings
The developers of the instrument cluster have also introduced a self-test mode, which allows you to control the correct operation of the pointers, display information on liquid crystal displays, and the operability of alarms
The instrument cluster is not repairable, therefore, in case of failure of the instruments, it is replaced as an assembly.
Removing the instrument cluster of cars produced before 2003
Disconnect the battery.
The layout of instrument illumination lamps, signaling devices and plug connectors on the instrument cluster (view from the inside): 1 - fuel reserve signaling device; 2 - connector X1; 3,10,13,18 - instrument illumination lamps; 4 - speedometer; 5 - high beam signaling device; 6 - signaling device for overheating of the coolant; 7 - side light signaling device; 8 - connector X2; 9 - tachometer; 11 - connector X3; 12 - signaling device for emergency oil pressure; 14 - indicator of insufficient level of brake fluid and the activation of the parking brake; 15 - signaling device for switching on the center differential lock in the transfer case (for 4x4 modification); 16 - direction indicator signaling device; 17 - battery charge indicator.
The instrument cluster is installed on the dashboard, which combines in one case:
- - speedometer (with counters for total and daily mileage);
- - tachometer;
- - indicators of coolant temperature, fuel level (with fuel reserve alarm), oil pressure (with emergency pressure alarm);
- - voltmeter;
- - a block of signaling devices for battery charge, high beam headlights, direction indicators, side light, emergency drop in the level of brake fluid and parking brake, overheating of the coolant, switching on the center differential lock of the transfer case (for 4x4 modification).
With a short Phillips screwdriver, unscrew the two screws of the upper fastening of the instrument cluster lining
Using a screwdriver, we unscrew the two screws of the lower fastening of the instrument cluster lining
Removing the lining.
Using pliers, we unscrew the nut securing the handle for resetting the daily mileage counter.
Recessing the handle into the control panel
Using a long slotted screwdriver, unscrew the two screws from the ends of the instrument cluster
Removing the instrument cluster from the panel, unscrew the speedometer cable fastening nut.
Disconnect the three plug blocks from the terminals of the instrument cluster.
The pads differ in color and number of connectors, so you don't need to label them.
To replace the instrument illumination lamps, turn the cartridge counterclockwise and remove it from the instrument cluster
Replacing a faulty lamp.
To replace the signaling lamp, turn the cartridge counterclockwise and remove it from the instrument cluster
We change the defective lamp together with the cartridge
We assemble and install the instrument cluster in reverse order.
To remove the instrument cluster of a car manufactured since 2003, do the following
This is what the instrument cluster looks like from 2003
Disconnect the wire from the negative terminal of the battery.
Pry off the edge of the right plug at the bottom of the instrument cluster trim
Remove the plug
We also remove the plug on the left side of the cladding.
Unscrew the lower right screw
Remove the bottom left screw
Remove the two upper screws securing the instrument cluster trim
Remove the lining of the instrument cluster
We unscrew the four bolts of the instrument cluster
We remove the instrument cluster from the socket in the instrument panel, disconnect the wiring harness pads from it and remove the combination
Install in reverse order.
Replacing bulbs in the instrument cluster
The figure shows the location of the lamps in the instrument cluster of a car manufactured since 2003.
Replacement of these lamps is provided by the manufacturer of the combination.
Those characters that are not in the figure are highlighted by LEDs that cannot be replaced.
The LEDs are located on the reverse side of the printed circuit board and are replaced as an assembly with the instrument cluster.
The location of the control lamps and instrument illumination lamps of the instrument cluster of a car produced since 2003: 1 - illumination lamp for the coolant temperature gauge; 2 - tachometer illumination lamp; 3 - control lamp for turning on the right direction indicator; 4 - signal lamp "STOP"; 5 - control lamp for turning on the left direction indicator; 6 - speedometer illumination lamp; 7 - lamp for backlighting the fuel gauge; 8 - backlight of the first liquid crystal display showing the total and daily mileage; 9 - control lamp for turning on fog lights; 10 - control lamp for turning on side lights; 11 - control lamp for switching on the main beam of headlights; 12 - backlight of the second liquid crystal display showing the current time or mains voltage
Disconnect the wire from the negative terminal of the battery.
Remove the instrument cluster
To replace the instrument light, turn its socket counterclockwise
Remove the cartridge from the printed circuit board of the instrument cluster.
Lamps in the instrument cluster of a car from 2003
replaced assembled with the cartridge, since the lamp contacts are soldered to the contact plates of the cartridge.
